50 - 200 BHP SigmaFire
50 to 200 BHP SigmaFire
Clayton’s SigmaFire Boilers are just another example of Clayton’s innovative steam technology. Designed around an easier installation and taking up less floorspace, making it an ideal choice for any application looking for a space saving solution without compromising on steam quality.
Available from 25 to 200 Boiler Horsepower, our complete line of SigmaFire boilers pack all of the technology of our larger boiler sizes into a more compact design. The SigmaFire takes advantage of our patented counterflow heat exchanger, a unique feature on the market. Unlike traditional designs, Clayton makes use of a forced circulation, counterflow heat exchanger. Water is piped through a continues coil in a forced circulation, which we match perfectly in time with our boiler’s firing rates as it passes through the hot gases rising in our combustion chamber. Unlike systems that rely on natural circulation, this approach assures optimal heat transfer and maximizes boiler efficiency, lowering your fuel bills and raising your system’s efficiency.
Another standout feature of our design is our patented steam separator, engineered to deliver industry leading steam quality. Our separator constantly delivers high quality steam in excess of 99% dryness, providing the quality that your industry demands.
The SigmaFire’s design also allows it to occupy less than a third of the floorspace required by traditional boilers. Our design also offers a level of safety not possible in firetube boilers, completely eliminating the chance of a catastrophic steam explosion.
There’s never been a better time to invest in industry leading boiler technology, and you can look no further than the Clayton SigmaFire to power your next application.
Key Benefits
Industry Leading Efficiency
With our forced circulation water, precise counterflow heat transfer, and patented steam separator design, Clayton provides industry leading boiler efficiency, so you can cut your fuel costs and leave more money in your pocket.
Steam Quality
With steam quality in excess of 99% dryness, Clayton offers precise temperature and pressure control for any application.
No Risk of Explosion
Keep your employees safe with the safest design on the market. Clayton’s Steam Generators have never suffered a steam explosion, and they never will.
Lower Physical Foot Print
Save on your install and on your floor space with our compact design.
PLC Control
Intuitive controls right at your fingertips allow for accurate monitoring and precise control.
Low Emissions
Clayton’s Low Emission Technology can slash your emissions to as low as 5 Parts Per Million, allowing you meet, and exceed, local standards in even the strictest of regions.
Fully Modulating
Clayton’s fully modular boiler systems allow for rapid response to changing load conditions, minimizing downtime and keeping your facility running
Configuration Options
| SigmaFire Model | Steam Flow (lb/hr*) | Maximum Output (BHP) |
|---|---|---|
| SF25 | 863 | 25 |
| SF35 | 1,208 | 35 |
| SF50 | 1,725 | 50 |
| SF75 | 2,588 | 75 |
| SF100 | 3,450 | 100 |
| SF125 | 4,313 | 125 |
| SF150 | 5,175 | 150 |
| SF200 | 6,900 | 200 |
The SigmaFire takes full advantage of Clayton’s Packaged Steam System Technology.
Offering customized solutions regardless of your application, Clayton can provide our patented SigmaFire boilers, as well as auxiliary equipment such as feedwater tanks, chemical treatment, and more, mounted on a common skid, delivered to your plant and ready for installation.
With 24/7 availability and extensive coverage throughout the United States and beyond, our skilled professionals are equipped to keep your steam generator operating at peak performance.
Looking for replacement parts? Clayton has you covered. Between our parts warehouses, manufacturing plants, and service centers located across the globe, Clayton can ensure a quick response to your steam generator needs.
Are you looking for a temporary solution? Or has a shutdown forced you into an emergency situation? Regardless of your situation, Clayton offers a range of rental solutions that will keep you up and running, complete with all of the auxiliary systems required to bring your facility back online.
In addition to our production facilities around the world, Clayton also offers a refurbishment program, providing a quality source of rebuilt units available for sale.
Why wait for an emergency shutdown to schedule maintenance? In addition to our regular and emergency services, Clayton offers extensive Preventive Maintenance programs, tailored to your needs, to ensure your steam generator continues to perform at optimal efficiency.
Feedwater quality is absolutely critical to boiler operation. Keep your system running smoothly with support from Clayton’s Chemical Water Treatment division, which allows you to take full advantage of your steam generation system.
Design Features
Clayton Steam Generator once-through, forced-flow water tube boilers (coil tube boiler) use a steel helical coil heat exchanger.
The Clayton Feedwater Pump is a pack-less and seal-less positive displacement type oil reservoir and diaphragm pump.
A counterflow monotube Heat Exchanger is at the heart of Clayton’s design. Heat is transferred from the combustion gases to the feedwater via this unique spiral-wound coil.
A variety of configurations are available for customizing your Clayton commercial steam generation system to your specific needs.
Clayton Industries offers two types of emission reduction systems to meet local air regulations and customer operating parameters.
Temperature and moisture control are paramount to almost all manufacturing processes. Clayton’ fixed-vane separator design helps maintain process stability by providing constant high-quality steam throughout its operating range.
Contact a Clayton Representative
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