150 - 2000 BHP E-Series
Clayton’s E-Series boilers are a world leader in innovative steam technology. With sizes ranging from 150 to over 1000 Boiler Horsepower, and capable of delivering pressures as high at 3000 PSI, the E-Series is the perfect pairing to your next industrial application.
The E-Series design centres around our patented counterflow heat exchanger system, the only one of its kind available on the market. In a Clayton Steam Generator, water flows downward through rising combustion gases through a single continues tube. Rather than allowing the water to flow by natural circulation, Clayton controls the flow of water, as well as the firing rate of our combustion chamber, which we keep in perfect sync. This practise provides optimal heat transfer and completely maximizing efficiency, making Clayton the only true counter-flow design on the market.
Another feature of our design is our patented mechanical steam separator. Designed to minimize moisture, the separator is capable of producing a reliable and constant supply of quality steam with less than half a percent of moisture content.
Clayton’s unique configuration also allows us to take up less than one third of the floor space when compared to a traditional boiler design. Our design also allows for an inherent level of safety that isn’t possible with traditional firetube designs, completely eliminating the possibility of a deadly steam explosion.
With it’s high efficiency, inherent safety, and low cost of ownership, you can trust in Clayton’s E-Series boiler to provide a reliable, quality source of steam for your next application.
Key Benefits
Industry Leading Efficiency
With our forced circulation water, precise counterflow heat transfer, and patented steam separator design, Clayton provides industry leading boiler efficiency, so you can cut your fuel costs and leave more money in your pocket.
Steam Quality
With steam quality in excess of 99% dryness, Clayton offers precise temperature and pressure control for any application.
No Risk of Explosion
Keep your employees safe with the safest design on the market. Clayton’s Steam Generators have never suffered a steam explosion, and they never will.
Lower Physical Foot Print
Save on your install and on your floor space with our compact design.
PLC Control
Intuitive controls right at your fingertips allow for accurate monitoring and precise control.
Low Emissions
Clayton’s Low Emission Technology can slash your emissions to as low as 5 Parts Per Million, allowing you meet, and exceed, local standards in even the strictest of regions.
Configuration Options
| Clayton Model | Steam Flow (lb/hr*) | Maximum Output (BHP) |
|---|---|---|
| E154 | 5,175 | 150 |
| E204 | 6,900 | 200 |
| E254 | 8,625 | 250 |
| E304 | 10,350 | 300 |
| E354 | 12,075 | 350 |
| E404 | 13,800 | 400 |
| E504 | 17,250 | 500 |
| E604 | 20,700 | 600 |
| E704 | 24,150 | 700 |
| E1004 | 34,500 | 1,000 |
The E-Series is available in from 150 to over 1000 Boiler Horsepower.
We also offer packaged steam systems, as well as auxiliary equipment, including feedwater tanks, water treatment packages, and more! Whatever your application, Clayton can provide a customized solution to meet and exceed your specific need.
Superheated Steam Generators (200 to 3,000 BHP)
Clayton Industries manufactures a line of Superheated Steam Generators for sale and rental. These superheated controlled circulation steam boiler systems provide superheated steam to fit your industrial boiler and steam generations system specifications. Clayton’s superheated steam boilers use the same proven design as the basic Clayton dry steam generators that produce saturated steam, but with the addition of an integral steam superheating section to the helical coil. The use of the integral superheating section eliminates the need for a separately fired superheater. Our complete Superheated line is available as medium-pressure and high-pressure steam boilers for sale.
These superheated industrial steam boilers can be configured in the boiler manufacturing process to allow the user the option to provide saturated steam or superheated steam. These units can provide superheated steam at pressures up to 850 psig (57 bar) and at temperatures up to 650°F (343°C).
Clayton Industries’ superheated commercial steam boilers provide superheated steam for a variety of industrial applications as auxiliary boilers in power plants and wherever superheated steam is required. The quick startup of these superheated boilers makes them your ideal choice for startup boilers for gland sealing in combined cycle power plants. Since superheated steam generators are essentially the same as saturated steam units with additional heating sections, they provide the same advantages. Some benefits of using them as power plant auxiliary boilers include:
- Rapid startup: quick-start boiler starts quickly from a cold state to full output in 20 minutes
- Fast response to load swings
- Compact design: fits in a smaller area
- High degree of operator safety: Clayton Industries’ non-explosive design makes operation safe
- Low maintenance: due to a single burner
With 24/7 availability and extensive coverage throughout the United States and beyond, our skilled professionals are equipped to keep your steam generator operating at peak performance.
Looking for replacement parts? Clayton has you covered. Between our parts warehouses, manufacturing plants, and service centers located across the globe, Clayton can ensure a quick response to your steam generator needs.
Are you looking for a temporary solution? Or has a shutdown forced you into an emergency situation? Regardless of your situation, Clayton offers a range of rental solutions that will keep you up and running, complete with all of the auxiliary systems required to bring your facility back online.
In addition to our production facilities around the world, Clayton also offers a refurbishment program, providing a quality source of rebuilt units available for sale.
Why wait for an emergency shutdown to schedule maintenance? In addition to our regular and emergency services, Clayton offers extensive Preventive Maintenance programs, tailored to your needs, to ensure your steam generator continues to perform at optimal efficiency.
Feedwater quality is absolutely critical to boiler operation. Keep your system running smoothly with support from Clayton’s Chemical Water Treatment division, which allows you to take full advantage of your steam generation system.
Design Features
Clayton Steam Generator once-through, forced-flow water tube boilers (coil tube boiler) use a steel helical coil heat exchanger.
The Clayton Feedwater Pump is a pack-less and seal-less positive displacement type oil reservoir and diaphragm pump.
A counterflow monotube Heat Exchanger is at the heart of Clayton’s design. Heat is transferred from the combustion gases to the feedwater via this unique spiral-wound coil.
Temperature and moisture control are paramount to almost all manufacturing processes. Clayton’ fixed-vane separator design helps maintain process stability by providing constant high-quality steam throughout its operating range.
A variety of configurations are available for customizing your Clayton commercial steam generation system to your specific needs.
Clayton Industries offers two types of emission reduction systems to meet local air regulations and customer operating parameters.
Contact a Clayton Representative
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